CNC Carbon Steel Deburring ＆Brushing＆ Edge roundingBrushing Machine

Carbon Steel Deburring Machine

Perfect Deburring: The XDP-1000MRRPR Carbon Steel Deburring machine is a high-efficiency deburring solution specifically designed for carbon steel, iron, and medium-to-thick plates. Deburring & Brushing Machine features magnetic adsorption technology, ensuring stable workpiece fixation for high-precision processing. Deburring machine effectively removes burrs, sharp edges, and oxide layers produced by laser cutting, stamping, and milling, while also enabling chamfering, slag removal, and surface finishing. 

Internal Structure

The internal structure of the 1000MRRPR consists of three set of abrasive belts + six roller brushes , forming processing system. The first and second abrasive belt is used for the initial removal of burrs from the workpiece surface; the third stage with six roller brushes performs brushing treatment, ensuring thorough deburring without damaging the surface.

Consumables

Abrasive Belt

The main function of the Abrasive Belt in carbon steel deburring machine is to grind and polish the surface of the workpieces using abrasive materials, removing burrs, sharp edges, and rough areas. The Abrasive Belt is typically filled with abrasive materials, and during the deburring process, it comes into contact with the workpiece surface. Through friction, the Abrasive Belt removes burrs and irregularities, improving the surface quality and smoothness of the workpiece.

Roller brushes

The roller brush is one of the key components in the carbon steel deburring machine, primarily used to remove burrs, sharp edges, oxide layers, and other irregular surface defects from carbon steel workpieces through mechanical action. The use of the roller brush significantly improves the surface quality, flatness, and smoothness of the workpieces, laying a solid foundation for subsequent processes such as welding, coating, or assembly.

Before deburring:

The workpiece edges are rough with sharp burrs, affecting assembly precision. The surface may have an oxide layer and slight unevenness, which can impact subsequent processing or coating adhesion.

After deburring:

The edges are smooth and burr-free, enhancing product safety. The metal surface becomes more refined and aesthetically pleasing through grinding or brushing. Deburring improves dimensional accuracy, ensuring better assembly quality. Removing the oxide layer facilitates subsequent processes such as welding, painting, and electroplating, improving coating adhesion and durability.

XDP-1000MRRPR Machine Parameter

Clients’  Deburring  Cases

A customer was using a 6kW laser cutting machine to process 20mm thick carbon steel plates, which resulted in heavy burrs along the edges, affecting subsequent welding and coating quality. To address this issue, our deburring and chamfering machine equipped with wide abrasive belts and universal rotary brushes was used for testing. In a single pass, the machine efficiently removed the burrs from the thick plates, while simultaneously achieving uniform edge chamfering and a brushed surface finish. The results showed smooth, burr-free edges and a significantly improved surface appearance. The customer was highly satisfied with the outcome, noting a substantial improvement in both efficiency and consistency for thick plate processing. The machine supports flexible parameter adjustments and is ideal for deburring and surface finishing of various thick metal materials.