JM specializes in the research, design, and production of abrasive belt deburring machines, primarily used in the metal processing industry, offering efficient and precise deburring solutions. Abrasive belt deburring machines are widely applied in the processing of metal workpieces, particularly in metal surface treatment, where they are crucial for improving surface quality and precision. Abrasive Belt Deburring machines are widely used in various industries, such as automotive, machinery manufacturing, and hardware processing. The XDP-600RR is a dual-dry Abrasive Belt Deburring machine designed for efficiently removing burrs from the surface of metal workpieces while achieving a high-quality brushed finish. Abrasive Belt Deburring machine is suitable for various common metal materials such as stainless steel, carbon steel, copper, and aluminum alloys, meeting the precision and quality requirements of different industries for metal surface treatment. Abrasive Belt Deburring enhances production efficiency and adds value to the product. It allows for parameter adjustments based on different processing requirements and the selection of appropriate abrasives.
Deburring Machines
Perfect Deburring: The XDP-600RR abrasive belt deburring machine is equipped with a dual wide abrasive belt structure. The abrasive belts rotate at high speed under the drive of grinding rollers, removing slag particles, oxide scale, large burrs, and other imperfections from the workpiece surface, while simultaneously achieving a high-quality brushed finish.
Main configuration list
Conveying motor (1.1KW):Jin Wanshun
Elevator platform motor 0.37 KW:Jin Wanshun
Frequency transformer:intellectual circles
Control button:Schneider
Base bearing:NSK
Sleeve bearing:TR
Pneumatic parts:Morpion
Abrasive Belts
The abrasive belt deburring machine is equipped with a dual abrasive belt system. With multiple abrasive belts, it offers a greater cutting capacity, allowing it to remove larger and harder burrs from the edges, as well as cutting slag and surface oxide scale, achieving a more efficient and uniform deburring effect. The abrasive belt deburring machine is typically used in applications requiring high-quality surface finishes on workpieces.
Consumables
Abrasive Belt
The main function of the Abrasive Belt in a deburring machine is to grind and polish the surface of the workpieces using abrasive materials, removing burrs, sharp edges, and rough areas. The Abrasive Belt is typically filled with abrasive materials, and during the deburring process, it comes into contact with the workpiece surface. Through friction, the Abrasive Belt removes burrs and irregularities, improving the surface quality and smoothness of the workpiece.
Comparison of Before and After Deburring
Before deburring
The workpiece edges are rough with sharp burrs, affecting assembly precision. The surface may have an oxide layer and slight unevenness, which can impact subsequent processing or coating adhesion.
After deburring
The edges are smooth and burr-free, enhancing product safety. The metal surface becomes more refined and aesthetically pleasing through grinding or brushing. Deburring improves dimensional accuracy, ensuring better assembly quality. Removing the oxide layer facilitates subsequent processes such as welding, painting, and electroplating, improving coating adhesion and durability.
XDP600RR Machine Parameter
Worktable width |
600mm |
Processing thickness |
1-100mm |
Minimum processing size |
≥10*10mm |
Abrasive belt size |
1900*650mm |
Feed speed |
1-7m/min (variable frequency adjustable) |
Clients’ Deburring Cases
In the production of mechanical parts, processes such as milling, laser cutting, or stamping often result in burrs along the edges of the parts. These burrs not only affect the assembly precision of the parts but can also lead to uneven surfaces, impacting the effectiveness of subsequent coating or electroplating processes, and even pose safety hazards. By using a deburring machine for batch processing, incorporating roller brushes and vibratory deburring systems, along with abrasive belt technology, burrs and surface quality issues in the parts can be effectively addressed.
Through the use of the deburring machine, the surface quality, assembly precision, and safety of the mechanical parts have been significantly improved. At the same time, production efficiency has been increased, and production costs have been reduced.